InterGuss Die Venting Systems
Description
InterGuss Die Venting Systems
In high-pressure die casting, good die venting is essential.
During die filling, air and gases must escape from the die cavity. If venting is not effective, trapped gas can lead to porosity and other casting defects.
InterGuss Venting Blocks help improve air evacuation during the casting process. The range includes different solutions for various die sizes and applications.
Why Is Die Venting Important?
Good venting helps air escape from the die cavity.
As a result, effective venting can help:
- Reduce gas porosity
- Improve casting quality
- Reduce scrap
- Lower injection pressure
- Reduce machine load
- Reduce mould wear
In addition, InterGuss states that its venting systems can support castings that require heat treatment or welding.
InterGuss Venting Blocks
InterGuss offers five main venting solutions.
Each product serves a different application. Therefore, manufacturers can select a venting block based on their die and production requirements.
MiniVent®
MiniVent® is designed for small dies.
Its compact design combines high thermal conductivity with a wear- and temperature-resistant insert. In addition, it can support aluminium, magnesium, and zinc die casting.
OptiVent®
OptiVent® is designed for maximum die venting.
The design uses an increased cooling surface and high thermal conductivity material. At the same time, a wear- and temperature-resistant insert supports reliable operation.
The venting clearance is 1.3 mm.
SVent
SVent combines effective venting with an excellent price-performance ratio.
Its patented geometry supports efficient venting. Furthermore, tungsten steel provides increased thermal conductivity and wear resistance.
GigaVent®
GigaVent® is designed for very large die-casting machines.
It is suitable for machines above 5,000 tons. In addition, its design combines a large venting profile with effective cooling and wear resistance.
The venting clearance is 1.3 mm.
Sawtooth
Sawtooth uses a patented sawtooth geometry.
The design allows installation directly into a slide. As a result, it does not require forced ejectors for demoulding.
This solution is particularly useful when installation space is limited.
Designed for Die Casting
InterGuss develops venting solutions for different die-casting applications.
Therefore, the right venting block depends on factors such as die design, machine size, installation space, and casting requirements.
The product range covers different applications, from small dies to machines above 5,000 tons.
InterGuss Die Venting Solutions
Effective venting can help improve casting quality and process reliability.
With MiniVent®, OptiVent®, SVent, GigaVent®, and Sawtooth, InterGuss offers venting solutions for different die-casting requirements.
PT Wilisindomas Indahmakmur provides InterGuss Die Venting Systems and Venting Blocks for die-casting manufacturers in Indonesia.
Contact us to discuss your die venting requirements and casting challenges.
