Castool Tooling Systems (Chill Vents)

Deskripsi

Chill Vents

Chill vents by InterGuss have an innovative insert design that provides high thermal conductivity, high temperature resistance which allows a large venting profile, and at the same time guarantees solidification of the aluminum or magnesium.

COST EFFECTIVE

The Castool Vacuum System is a profitable upgrade for your die casting process. Your present cost of rejected product due to porosity is known, and the time needed to amortize the investment in a Castool Vacuum System is easily calculated due to the increased mold life, and DCM life, that results from reduced shot pressure

Purpose

  • One of the major challenges for die casters is to eliminate porosity caused by air entrapment. The parts with porosity need to be rejected. The cost of rejection is very high and usually under estimated by die casters. The cost includes loss of production time and energy. A robust vacuum system reduces machine down time, production cost and energy. In addition, the casting will have high quality surface finishing.

Function

  • Eliminate porosity
  • Large venting profile provides maximum air suction
  • Reduce scrap rates
  • Enable casting of larger, thinner and more complex parts
  • Increase product density and strength
  • Reduce scrap rates

Keunggulan

  • Reduces scrap and unscheduled downtime.
  • Aids consistent shot velocity.
  • Extends life of shot sleeve.
  • Extends life of plunger tip.
  • Cooling can be automatically controlled.